Kay Metzeler moulded foam is manufactured on state of the art cold cure moulding plants.  The plants are automated with robotic pouring facilities and typically hold 24 mould tools mounted on a carousel.  Production occurs by the delivery of chemical components to a mixing head mounted on a robotic arm.  The components are efficiently mixed within a small chamber under high pressure and then poured into individual mould tools.  After pouring the tool closes and is sealed under pressure.  The tool opens after 4-6 minutes and the moulds are removed and finished to a high standard of quality.

A high degree of control over pouring of the moulds and delivery of the components to the mix head provides a versatile production process which allows us to meets the individual requirements of our customers.

Moulded foam is produced by Kay-Metzeler for the following industry sectors:

Aircraft
Metzoprotect^TM is Kay-Metzeler's branded foam manufactured for the aircraft sector which utilises graphite technology providing enhanced fire retardant performance.

Automotive
Kay-Metzeler manufacture a range of cold cure melamine based foams for use in automotive and public transport applications.

Rail
Kay-Metzeler manufacture a range of rail specific foams designed to meet the requirements of global market standards for rail seats.

Furniture
Kay-Metzeler manufacture a range of cold cure foams for use in contract and domestic furntiture.